innovating motion

Technology

Johnson Electric offers a comprehensive combination of technology, engineering and manufacturing to satisfy any of your motion solution needs. Our products are designed, built, tested, packaged, and shipped to your exact specifications.

To serve our customers, Johnson Electric invests significant resources to utilize the latest industry standards and advancements that create ongoing opportunities for quality enhancements, on-time delivery and cost reductions. The performance of our products in your specific applications is important to us. As such, we do not only invest in design and manufacturing resources but also on reliability and application specific testing such as our application based reliability (ABR) tests.

Value-added assemblies eliminate your added cost to maintain multiple vendors, added manufacturing resources and additional inventory. Whether it's as simple as adding a special connector or a modifying a shaft, or as complex as fabricating a complete assembly of motors or solenoids, gears, switches and electronic controls; Johnson Electric is capable and willing to work with your design team to come up with a cost effective motion solution.

 

How do we develop a solution that's right for your application?

Our engineers understand designing for manufacturability and reliability, bringing the most cost-effective solution to you. We take all your requirements and formulate a design through the latest design and CAD tools available that would also allow us to simulate and analyze the performance of our product. As a result, your prototypes are available more quickly.

 

Here are examples of some of our design and technical capabilities:

Brushless DC Motor

Electronics Design and Developmen

  • Motor design
  • Inner/outer rotor
  • Slot/slotless
  • Single/multi-phase
  • Trapezoidal/Sinusoidal
  • Motor control
  • Sensor/sensorless control
  • Speed/Torque/Position feedback control
  • speed control
  • position sensor and feedback
  • position control and servo
  • motor driver
  • application specific motion control

Gear Technology
  • worm and gear for vacuum pumps
  • planetary gear
  • bevel worm and gear
  • precision gears
  • half-arc gear
  • full-arc gear
  • cycloid gear
  • harmonic gear
  • variable ration gearbox
  • multiple gearbox


Material Science

Computer Aided Engineering

  • material characterization
  • new material development
  • material failure and analysis
  • nano technology

  • structural analysis
  • static stress/deformation
  • vibration
  • gear contact
  • computational fluid dynamics
  • cooling fan and impeller design
  • air blower
  • centrifugal pump
  • electromagnetic analysis
  • motor design and optimization
  • thermal analysis
  • heat transfer
  • heat sink design

Rapid prototyping Solutions

Reliability Testing and UL Certified Laboratories

  • stereolithography apparatus
  • selective laser sintering
  • fused deposition modeling
  • laser cutting
  • vacuum casting
  • investment casting
  • prototype machining
  • CNC
  • Wire-cut
  • EDM
  • Grinding
  • Turning
  • Milling, etc.
  • Keltool
  • Direct mold tooling

  • Laboratory certified for UL CTDP
  • 3m Semi-Anechoic chamber (listed in FCC website, TUV Rheinland certified EMC laboratory) 
  • Application based reliability testing
  • Moving floor for vacuum cleaner testing
  • Windowlift
  • Wiper
  • Dishwasher drain pump
  • Washer main drive
  • Materials Laboratory
  • Reliability Laboratory Environmental Control
  • Environmental stress testing
  • Vibration testing
  • Salt Spray Testing
  • Temperature Cycling & Humidity Testing
  • Thermal Shock Testing
  • EMC Design and Measurement
  • Drop Testing
  • Life Testing
  • Wind tunnel
  • Highly Accelerated Life Testing
  • Hazardous Substance Material Testing
  • Product Safety Testing